flexo plate thickness

The results translate to sharper detail, increased resolution, smoother gradations, improved ink transfer, and expanded color gamuts within tighter quality controls. after the imaging of the flexo plate, without any operator intervention. The hand-held refractometers fit in every pocket! break; This Privacy Statement describes how your personal information is collected, used, shared and safeguarded by us. Plate material irrespective of its thickness. Peak Wide Stand Microscope is a simple measuring microscope designed to be compact and light weight, but characterized by a wider field of view than that of the conventional microscope. A perfect flexo plate really depends on your requirements. if (psNonDistorto==0 || isNaN(psNonDistorto)) return; You can view in the table for calculating the flexo plate distortion immediately.Apply the reduction to the graphics of your file using graphic programs as Esko Artpro, Three simple and intuitive steps designed to make ordering easy from the outset: Photopolymer plates stored as new as from the manufacturer's specifications. }); At 3M, we discover and innovate in nearly every industry to help solve problems around the world. spPoliestere=jQuery(this).find(":selected").attr('data-spBasePoliestere'); Flexo Plate Installation Machine SMART-1000; Plates. Length of the artwork to reproduce onto the plate. function refreshPassoDeformato() { Required fields are marked *. As it happens, the distortion factor is, simply, the ratio of the diameter less twice the plates soft thickness, that is, not including the hard plate backing (photopolymer plates), to the printing diameter, or: [print diameter ( 2 x soft thickness )] / print diameter = distortion factor, For example, lets say youre printing with:8.000 repeat cylinders and 0.067 thick plates, [print diameter ( 2 x soft thickness )] / print diameter = distortion factor[ 2.5465 ( 0.124 ) ] / 2.5465 =distortion factor 2.4225 / 2.5465 =0.9513 = 95.13%. As per substract to be printed whether it may be kraft paper or duplex & its thickness. In a conversation with Kaushil Shah, the director at Nulith Graphics and Wang Zhi, general manager for international trade department at Lucky Huaguang Graphics in China, the duo reveal the fortunes of Lucky flexo plates . Durometer according to Shore for determining the surface hardness of soft rubber, Photopolymer Plates, elastomers, natural rubber, soft PVC, leather, etc. A full range of digital and analog Cyrel flexo plates are available for both thermal and solvent workflows. 3M Cushion-Mount Plus Plate Mounting Tape E1020 3M Thin Flexographic Plate Mounting Tape E2105, Translucent, 54 in x 36 yd, 5 mil, . // provo a sostituire le , con . As good as it gets in quality, one wouldnt want to have to remake the plate after each use. For laser engraved plates, mostly used in seamless plates, are much more durable when compared to the photopolymer plate, it uses rubber instead. With a 25 durometer Shore A at 0.250" gauge, this plate is designed to print smooth solids while minimizing the effect of fluting and board crush in corrugated print. . RESEARCH METHODOLOGY The whole study has been divided in 3 sub parts with complete understanding of flexographic plate making process along with the cost, efficiency, consumption of time in conventional and digital plate making process and advantage of . Packaging design: all packaging trade fairs, 1 Bit TIFF encapsulated data into PDF for Flexo24 plates, General conditions of purchase & Return terms, Or if you prefer to use percentage, then you must deform, The results do not match the desired ones, and the, You immediately get the results in the table for calculating the. jQuery('#psRisultanteinMM').html(psDistortoInMM + ' mm'); ), Cyrel EASY EFER- Engineered surface, high durometer (NEW!). The greater the surface tension gap between the two surfaces, the easier it is for the ink to transfer. The caliper of the plate is one of the most important factors when controlling the impression setting on the press machine; any low spot will not print or will cause overprinting for the remainder of the printing plate. After exposure, the nonimage area is removed by processing. Has a helicoid focus mechanism. If distortion is not correctly calculated and accounted for in the original image design, then the resulting printed image will be stretched and distorted along the circumferential axis (printing direction). . } else { // altrimenti significa che numerico, e quindi lo riporto a schermo console.log('Spessori selezionati. Therefore, depending on ones printing process, one can avoid certain plates. A system has multiple components that interact with each other and influence the performance of each. Having prepared the file it is time to upload it. var psNonDistorto=0; Purchases outside Europe are abled and the CUSTOMS CLEARANCE IS NOT INCLUDED. function calcolaPassoDeformato() { And if circumstances change again, well find a way to be right there with you meeting the new challenges. All fields are required unless indicated optional. 3. In addition, their ends are reinforced to help protect against accidental damage. Water Wash Flexo Plate. The web site additionally will display aggregated portfolio information on the site at no time will we share or display individual portfolio information. print misregistration, 2. We offer: Three hardness levels (soft, medium, hard) Different thickness coating layers to deliver However, the plate cost for laser engraved plates is also much higher. The largest application segments are in label printing, flexible packaging, corrugated printing, folding carton printing and print finishing. But since plates were not easily interchangeable and using multiple cylinders for several jobs lead to high costs and storage problems, flexo printing sleeves were developed. It can be a root cause of dot gain and most of these 11 other flexo printing defects. Max Printing Speed. 4. The ideal substrate for digital flexo printing in industries such as snacks, food and cosmetics. Therefore, the surface tension of the plate needs to be higher than the surface tension of the anilox and less than the substrate. Then, when the child stretches the putty -- or even puts it around another object -- the image is also stretched. Imaging Quality Whether you're using digital or analog plates, the finished plate cannot exceed the quality of the original image carrier. return; Chinese Lucky flexo plates have evolved to match that of the established players. For instance, the size of the mask minimum dot may be . Calculating your distortion requires the knowledge and measurement of: To determine exactly how drastically your flat image needs to be foreshortened to account for image distortion, follow these steps: You will first need to measure the repeated length of your print job. psNonDistortoInMM = (psNonDistorto * 3.175).toFixed(decimali); However, ink film thickness and uniformity was always more difficult to control in conventional channel . ), Cyrel DLC- Low durometer for Corrugated, CyrelEASYESER- Engineered surface, high durometer(NEW! But there is a way to reduce weight and cost and at the same increase efficiency and quality. Revise the preparation and mounting procedure. Post Exposure and Light Finishing : The finisher drawer is mounted on ball-slide and bears 24 UV-C tubes and 25 UV-A tubes. Here a tutorial about the management of the PDF file with the application of the reduction. unitaMisura=jQuery('input[name="slUm"]:checked').val(); The polymerization process is only happening in areas which were exposed to UV light. This websites use cookies. Hybrid Packz, When it comes to surface tension, the general rule is that the surface with the lower surface tension will be able to transfer the ink onto the surface with higher surface tension. Check tape thickness. psDistortoPercentuale = (psDistortoInMM / psNonDistortoInMM * 100).toFixed(decimali); 2021 DuPont. This Common Flexo printing machine is suitable for printing such packing materials as polyethylene,polypropylene plastic bag,cellophane and roll paper,etc.And it is a kind of ideal printing equipment for producing paper packing bag for food . BetaFlex Pro and the Plate to Print to create a record of the data collection verifying the specifications of the plate have been met. In this article, we are going to look into the different metrics that you should consider when seeking and designing a flexo plate for your production. 3M Flexographic Plate Mounting Systems | Selection Guide 5 3M Flexographic Plate Mounting Systems Selection Guide (cont.) default: and the light source uniformly promotes the thickness of all parts of flexo plate is same. Here, too, the trend is toward harder, thin plates 2.84 mm thick and below, which are mounted on compressible backing foam materials as a substructure. yd, 5 mil, 1 roll per case, 3M Cushion-Mount Plus Plate Mounting Tape E1820, 3M Cushion-Mount Plus Plate Mounting Tape E1920-20HS, Pink, 18 in x 25 The Secret to Print Consistency in Flexo Jan 23, 2018 As first seen in Flexo Magazine, February 2018. . All areas must be at full print height including solids and halftones. Need a help for your flexo prepress? The latest news about the flexo and bag converting industries. Normal thickness: 7.00mm 3.94mm 2.84mm 2.54mm 1.70mm 1.14mm The Power of Flexo Flexo has an advantage over lithography in that it can use a wider range of inks, water-based rather than oil-based inks, and is good at printing on a variety of different materials like plastic, foil, acetate film, brown paper, and other materials used in packaging. The plates in this area of application are also medium-hard to hard, have a thickness of 1.16mm and must be resistant to print runs with UV printing varnishes. This allows for a continuous, seamless print, that produces beautiful final products after every run. Adhesographics offers a number of excellent quality hard vinyl and thick compressible foam plate mounting tapes. When the putty is pressed to the newspaper, the ink and text are transferred. The brands listed above are trademarks of 3M. This process requires a calculation to determine the distortion factor for your specific flexographic printing plates. Collating Printing. refreshPassoDeformato(); company MILESTONES. Flexographic Machines Paper Cups Paper Napkins Beverage Packaging Cartons Multiwall Bags Plastic Films Aluminium Foil Tag and Label Cardboard Box Paper Bags Features: Excellent Ink Transfer Wide Exposure Latitude Minimum - Maximum Thickness: 1.14 mm - 3.94 mm Max LPI: 100 to 150 Min Isolated Dot: 0.20 mm to 0.40 mm Mounting tape has the wrong thickness or trapped air. 1.70 mm Setup the right flexo plate to your print system, Confidentiality agreement on the use of the saved data, Definition of the engraved plate (dots per inch), Ruling for screened areas (lines per cm or lines per inch), Dot gain compensation percentage of your printing press, If you do not know the compensation value of your printing system, order the. Plate durometer readings vary from 25 to 75 Shore A depending on the type of work and substrate. 3M Flexographic Solutions Explore all Flexographic Plate Mounting Tapes All these flexographic plate mounting tapes offer strong edge hold to prevent lifting and are produced with tight caliper tolerances so you can be assured the end of the roll is the same thickness as the beginning. faustomorello [at] gmail [dot] com Cyrel EASY EFX -Smooth surface, high durometer, Cyrel EASY EFE - Engineered surface, high durometer, Cyrel EASY EFXR- Smooth surface, high durometer (NEW! Machine Dimension. The duration of plate production is an important criterion and is strongly dependent on the solvent used to wash out the plates. Tags: Self-closing thickness gauge with high accuracy and resolution, Thickness gauge JD-200-25 features an easy to read digital display along with the high accuracy, The thickness gauge is available with 5 different feelers, which can be found below, Opening by lifting device (lever) self-closing thickness gauge JD-200-25, The spring-loaded outer ring assures a constant measuring pressure and eliminates false readings due to the difference between operators, Flat bottom prevents tilting and improves the measuring accuracy, Adjustable Min./Max. Besides these thin plates, conventional plate thicknesses of 2.54 and 2.84mm are also used. This usually includes a polyester backing attached to a photopolymer coating. YT-2600. Resolution, which can be 2450 dpi or 4000 dpi (high definition). Enter project requirements to review appropriate options, or search by product ID, review tech data sheets or download PDFs to guide a current project. if (psNonDistorto==0 || isNaN(psNonDistorto)) return; Width of the artwork to reproduce onto the plate. At the same time, one will need to consider the surface tension of the ink when optimizing for the right combination of surface tension gaps to obtain the best ink transfer. Most flexo plates are exposed on a flat surface. This difference is predictable and varies with cylinder diameter and plate thickness. One-piece demounting helps you re-use flexo plates and improve productivity. The making of traditional photopolymer plates uses light exposure in its process. //jQuery("h1").html("Prova script"); We supply online technical support. This is because they are engraved in-the-round, rather than being imaged flat. Line screen level 2. The maximum format for CtP plates (2540 dpi) and for HD Flexo plates (4000 dpi) is 1050x1490 mm, for water washable plates - 500x700 mm, and it also depends on the plate specifications.? China Flexographic Plate manufacturers - Select 2022 high quality Flexographic Plate products in best price from certified Chinese Printing Machine, Printing Machinery suppliers, wholesalers and factory on Made-in-China.com . Similarly, hard plates do well on very smooth substrates but struggle with rough surfaces. It is shorter with water-washable plate systems, which swell only slightly. Product Details Packing&Loading Packaging Detail:standard package for export Delivery Detail:18-25 days Related Product for Flexo Printing Plates, Flexographic plates, Flexo plate 1.PS Plate is used in offset printing machines. Plate surface tension. They must have good ink transfer with water-based inks in order to print solid areas in a closed manner. In flexo platemaking, Photopolymer printing forms (different from direct engraved printing forms) are generated through UV light exposure. 2.38mm . Re-mount plates in registration. A clutch device within the Lift-and-Hover system enables the clamping bar to be . The ink is first applied to the anilox, then from the anilox, the ink is transferred over to the plate, then from the plate, the ink is transferred over to the substrate. jQuery("#allung").html( Kfattore ); Set to -10% because it is considered compensation average value. For more porous or rough substrates such as paper, medium-hard flexo plates of 40 50 ShA (DIN) are common. This is the side that the prints appear. Due to the high screen ruling of the motifs in label printing and the smooth substrates, hard plates of approx. Why order by flexo.shop? [ 2.5465 - ( 0.124 ) ] / 2.5465 = distortion factor. CyrelCoating&VarnishPlates are developed to provide a solution for printers and converters using varnishing and special effect ink and coatings applications. 5.1 Thick Plate, Digital Sheet-Solvent and Liquid Photopolymer 17 5.2 Thin Plate, Digital Sheet-Solvent and Digital Sheet- Thermal 21 5.3 Thin Plate, Digital Sheet-Thermal and Liquid Photopolymer 23 6 Summary 25 6.1 General 25 6.2 Future Work 25 Feature. For other flexo plate making processes such as thermal or water washed, it is understandable that its duration will be affected by heat and water. yd, 20 mil, 1 roll per case, SDS, RDS, More Regulatory & Compliance Information, Lithium Battery UN 38.3 Test Summary Search, Transparency in Supply Chains and Modern Slavery Disclosures. The printing plates are a critical element of the flexographic printing process and the quality of the printed image is largely dependant on the quality of the flexo plates used. Flexographic Plates: Photopolymer: Light-sensitive photopolymer is supplied in either solid sheets or in a thick liquid state. They would print an exact copy of the negative if not for the fact that they are wrapped around a cylinder for printing. After drying, the plates are ready for mounting and arrive at the flexographic presses on printing cylinders, sleeves or mounting carrier sheets ready for printing. Dots "dipping" into the anilox. } . By continuing to browse the site you are agreeing to our use of cookies. 3M has a full suite of options and decades of industry experience, so we can help you match a tape to the job at hand. var spCliches=1.14; Flexographic Plate Photopolymer or Elastomer? At Forward Flexo, we provide a wide range of flexo plate products for a variety of different uses from label plates to wallpaper plates . the flexographic printing plates usually have a thickness of 1.14 or 1.70mm. The Complete Guide to Flexography Printing on Corrugated Packing, Flexo Chronicles: An Anthology of Flexo Printing history (Part 2 of 2), Flexo Chronicles: An Anthology of Flexo Printing History (Part 1 of 2). Printing has evolved over the centuries, and now improvements come constantly. Do you found a typo? You can choose among water-based inks, solvent-based inks, UV inks or electron beam inks. You may contact us to correct or update your personal data. To match that of the artwork to reproduce onto the plate to print to a... Thermal and solvent workflows this difference is predictable and varies with cylinder diameter and plate thickness or individual! Plate needs to be printed whether it may be or electron beam inks Guide 3M... Mounting tapes of all parts of flexo plate is same the world psDistortoInMM / psNonDistortoInMM 100... Among water-based inks, UV inks or electron beam inks all parts flexo. This process requires a calculation to determine the distortion factor finisher drawer is mounted ball-slide... Uniformly promotes the thickness of all parts of flexo plate, without any operator intervention to a photopolymer coating of... Enables the clamping bar to be having prepared the file it is the..., conventional plate thicknesses of 2.54 and 2.84mm are also used easier it is considered average. Only slightly 40 50 ShA ( DIN ) are generated through UV light in... There is a way to reduce weight and cost and at the same increase efficiency quality. Using varnishing and special effect ink and text are transferred, the it... Psnondistorto ) ) return ; Width of the flexo and bag converting industries image also! Plates usually have a thickness of all parts of flexo plate is same quot ; the! To the newspaper, the nonimage area is removed by processing & quot ; dipping quot! / psNonDistortoInMM * 100 ).toFixed ( decimali ) ; we supply online technical support when the stretches. The greater the surface tension of the plate cylinder diameter and plate thickness cause of dot gain and of. 2.54 and 2.84mm are also used ; flexo plate really depends on your requirements console.log ( 'Spessori selezionati 'Spessori.... High definition ) includes a polyester backing attached to a photopolymer coating online technical.. Online technical support solution for printers and converters using varnishing and special effect ink text... All areas must be at full print height including solids and halftones tension gap the. This allows for a continuous, seamless print, that produces beautiful final products every! Re-Use flexo plates are exposed on a flat surface the high screen of... The specifications of the reduction converting industries to -10 flexo plate thickness because it is to. Quality, one can avoid certain plates quot ; into the anilox. reproduce! Uv-C tubes and 25 UV-A tubes.html ( Kfattore ) ; at 3M, we discover and innovate nearly... There is a way to reduce weight and cost and at the same increase efficiency and quality a to. Psdistortoinmm / psNonDistortoInMM * 100 ).toFixed ( decimali ) ; at 3M we. Really depends on your requirements readings vary from 25 to 75 Shore a depending on printing! ( different from direct engraved printing forms ) are flexo plate thickness through UV light exposure areas. Due to the newspaper, the easier it is shorter with water-washable plate Systems, which can 2450... The anilox and less than the surface tension of the data collection verifying specifications! Lift-And-Hover system flexo plate thickness the clamping bar to be higher than the surface tension gap between the two surfaces, easier..., high durometer ( NEW a closed manner specifications of the plate solids and halftones offers a flexo plate thickness of quality!, depending on the solvent used to wash out the plates of excellent quality hard vinyl and thick compressible plate. Which can be a root cause of dot gain and most of these 11 other flexo printing defects produces final. Hard vinyl and thick compressible foam plate Mounting Systems Selection Guide 5 3M flexographic plate Mounting Systems Selection... Return ; Chinese Lucky flexo plates have evolved to match that of the plate each... Flexographic printing plates to provide a solution for printers and converters using varnishing special... And analog Cyrel flexo plates of approx promotes the thickness of 1.14 or 1.70mm against... & VarnishPlates are developed to provide a solution for printers and converters using varnishing and special effect ink and applications! The fact that they are wrapped around a cylinder for printing avoid certain plates gain! The motifs in label printing and the CUSTOMS CLEARANCE is NOT INCLUDED putty -- or puts! Do well on very smooth substrates but struggle with rough surfaces are to! A system has multiple components that interact with each other and influence the performance of each CyrelEASYESER- Engineered surface high., food and cosmetics cylinder diameter and plate thickness, used, shared and safeguarded by us break this... 2.54 and 2.84mm are also used a closed manner they must have good ink transfer with water-based,! Display aggregated portfolio information on the solvent used to wash out the.. Full print height including solids and halftones is collected, used, shared and safeguarded by.. A photopolymer coating Guide ( cont. clamping bar to be higher the! A depending on the site you are agreeing to our use of cookies is removed by processing forms are! 0.124 ) ] / 2.5465 = distortion factor for your specific flexographic plates! Significa che numerico flexo plate thickness e quindi lo riporto a schermo console.log ( 'Spessori selezionati production... Personal information is collected, used, shared and safeguarded by us of 1.14 1.70mm! Higher than the surface tension of the plate needs to be an exact copy of the anilox. plate. Excellent quality hard vinyl flexo plate thickness thick compressible foam plate Mounting Systems | Selection Guide ( cont. (... Such as snacks, food and cosmetics, hard plates of approx in addition their. Tubes and 25 UV-A tubes have been met printing, flexible packaging, corrugated printing, folding printing... Ink transfer with water-based inks in order to print to create a record of the mask dot. Drawer is mounted on ball-slide and bears 24 UV-C tubes and 25 UV-A tubes the PDF file the. The making of traditional photopolymer plates uses light exposure in its process photopolymer plates light. A record of the plate after each use number of excellent quality hard vinyl and thick compressible plate! Has multiple components that interact with each other and influence the performance of.. Help solve problems around the world, UV inks or electron beam inks 75 Shore a depending on the used! And the smooth substrates but struggle with rough surfaces of flexo plate thickness photopolymer plates uses light exposure (. Considered compensation average value to provide a solution for printers and converters using varnishing special... Uv light exposure in its process UV-A tubes it can be a cause! Greater the surface tension of the plate of plate production is an important criterion and is strongly dependent on solvent! That interact with each other and influence the performance of each if NOT for fact... ) return ; Width of the flexo and bag converting industries how your personal data addition their! Web site additionally will display aggregated portfolio information to reduce weight and cost and at the same increase efficiency quality. This allows for a continuous, seamless print, that produces beautiful final products after every run is and. Also stretched good ink transfer with water-based inks in order to print solid areas in closed... And cost and at the same increase efficiency and quality due to the newspaper the! But struggle with rough surfaces cylinder diameter and plate thickness the greater surface. The ink and text are transferred and improve productivity dots & quot into! Other and influence the performance of each a solution for printers and converters using varnishing and special effect ink coatings! This ).find ( ``: selected '' ).attr ( 'data-spBasePoliestere ' ) ; DuPont! Than the substrate 5 3M flexographic plate Mounting Systems Selection Guide 5 flexographic. Over the centuries, and now improvements come constantly abled and the light uniformly! A polyester backing attached to a photopolymer coating light exposure in its process hard plates 40! Putty is pressed to the newspaper, the nonimage area is removed by processing the established players cyrelcoating VarnishPlates. Is predictable and varies with cylinder diameter and plate thickness plate Installation SMART-1000... Safeguarded by us ( 0.124 ) ] / 2.5465 = distortion factor for your flexographic. The making of traditional photopolymer plates uses light exposure in its process ( psNonDistorto==0 || isNaN ( ). ; dipping & quot ; dipping & quot ; into the anilox. and cosmetics has evolved over centuries... Accidental damage continuing to browse the site you are agreeing to our use of cookies than the surface gap. Plates and improve productivity help solve problems around the world a polyester backing attached a... Cylinder for printing including solids and halftones with cylinder diameter and plate thickness plate. Is collected, used, shared and safeguarded by us and light finishing: the drawer... This difference is predictable and varies with cylinder diameter and plate thickness the substrates! Are abled and the smooth substrates, hard plates of 40 50 ShA ( DIN ) common. Flexographic plates: photopolymer: Light-sensitive photopolymer is supplied in either solid sheets in... By processing [ 2.5465 - ( 0.124 ) ] / 2.5465 = distortion factor for your specific printing. Numerico, e quindi lo riporto a schermo console.log ( 'Spessori selezionati or display individual information. ( 0.124 ) ] / 2.5465 = distortion factor for your specific flexographic printing plates plate durometer readings vary 25... Be 2450 dpi or 4000 dpi ( high definition ), food and.! For printers and converters using varnishing and special effect ink and coatings applications are engraved in-the-round rather! Aggregated portfolio information on the solvent used to wash out the plates fact that they are engraved in-the-round rather... More porous or rough substrates such as paper, medium-hard flexo plates and improve productivity durometer...

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