porsche 944 exhaust manifold removal

Remove the old intake manifold gaskets from the cylinder head and intake manifold using a scraper. To avoid stripping the heads refer to BOLT-01 for "waking up" the bolts. There are very few instances when I invoke the standard "installation is the reverse of removal". OEM, Group - OEM Porsche Part # 048129587D (048-129-587-D) Toggle Navigation. There is not a lot of room to work between the head and the fender but if you move a couple of components you can remove the manifolds. You are going to be removing Allen head bolts from the engine. Manifold to header pipe / header pipe to turbo / wastegate to exhaust pipe View/Change Diagram. RE: Boxster 986 exhaust Sunday, October 26, . Prices may vary depending on your location. Remove the CO sample tube from the exhaust pipe. Remove the exhaust manifolds from the car. Also make sure the Allen socket is completely seated in the bolt head. Add to basket. Code: FSPOR944TGSKT. Accessories pads and discs for Porsche 356, 911, 912, 914, 924, 928, 944, 964, 968, 928, Boxster, Cayman, 996 and 997. Muffler Replacement Pipe - 19" hollow pipe replaces muffler. Copyright 2023, Only944 llc. Tighten the outside nut against the inside nut while holding the inside nut with a wrench to prevent it from turning. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Porscheshop offer Sports Exhaust for Porsche Cayman & S Generation 1 2005 to 2009 From Full Stainless Steel Systems, Manfolds, Cats, Rear Boxes & Tailpipes This websites use cookies. This product is made of high-quality materials to serve you for years to come. I am looking to remove the headers from my 86 turbo as they are cracked, and I was wondering what is the quickest way that people have found to do this. If the intake manifold does not lift off the head easily, strike the intake with a rubber mallet to break it free. Designed using state-of-the-art technology and with customers in mind. 61301 Auto Body Parts & Mirrors Headlights & Lighting Engine & Drivetrain Brakes, Suspension & Steering Interior Exterior Tools & Garage Wheels & Tires Price Match Guarantee 90-Day Returns Lifetime Replacement To remove the crossover pipe it looks like the only way I can get to the nuts that connect it to the turbo is by removing the intake. 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arms(clarks-garage.com), Troubleshooting and switch repair(clarks-garage.com), Home | Repair Guides | Parts Catalog | Instructions | About | Blog. $133.24. But it can be done. Engine Mods Include: 3 Liter 968 block bored to 105 mm LR 65 Turbocharger (LR) 3" to 5" exhaust (LR) Stainless steel 3" downpipe (LR) Sport headers (LR) Catcam cam Allen head and cheesehead bolt removal (clarks-garage.com) Brakes Check the brake system (clarks-garage.com) Checking brake pad thickness and brake pad replacement (clarks-garage.com) Fluid replacement and bleeding (clarks-garage.com) Master cylinder replacement (clarks-garage.com) Parking brake adjustment (clarks-garage.com) NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD. Be careful not to scratch the cylinder head or intake manifold mating surface. SET YOUR VEHICLE Get an exact fit for your Porsche 944 Make Model Engine 1-4 of 4 Results Mahle Original Exhaust Manifold Gasket MS10067 Part # MS10067 SKU # 147920 1-Year Warranty Check if this fits your Porsche 944 Notes: Composite, Set. All Rights Reserved. Inspect exhaust studs, clean carbon and old gasket off cylinder head. Remove the cable clamp holding the cruise control cable to the top of the intake manifold and move the cable out of the way. Straight Through Silencer. This special low-profile fitting is about .25 inches shorter than our standard M22 to 30mm fitting and provides superior clearance for hose ends. If the bolt will not loosen at first, sometimes giving it a little tighten first will help. You will find yourself wanting to or needing to remove it for a host of projects on the vehicle. Remove the six nuts and bolts that attaches the crossover pipe to the exhaust headers. Connect the vacuum line connections to the fuel damper and fuel pressure regulator. Disconnect all hoses from the intake manifold. Rubbish Removal & Skip Hiring; Scaffolding; Childcare & Nanny; Cleaning; Computer, Telecom & Freelance. Ensure the intake manifold lines up with the intake manifold brace. With over 163,000 cars produced, the 944 was the most successful sports car in . You are currently viewing our as a guest which provides you with limited access. Torque the header to exhaust flange nuts to 20 Nm (15 ft-lbs). From above, remove the two turbocharger inlet flange nuts and bolts at the top of the flange and the nut and bolt on the bottom of the flange nearest the front of the car. Also included is a Hex-Plus allen key for trouble free installation. Porsche 944 clutch master and slave . 614.552.5481. byersporscheparts@byersauto.com. Condition: Used Used. For models with a two-piece crossover pipe, remove the nuts and bolts on the triangle shaped flange between the crossover pipe and the wastegate. 20% VAT, excl. Porsche 944 Exhaust Manifold Gasket Buy Online. $38.00 View Details NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD You are going to need to drain the coolant to below the level of the pipe. PickleZygote Porsche 944 07k, . Here is an excellent used original genuine Porsche exhaust mounting hanger 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 944 Turbo models. Then I install some other items that I had to remove to access the oil cooler, such as the heater return pipe and power steering pump. Porsche customs exhaust systems are built to pull exhaust gases away from the engine, in this way eliminating the hindrance that prevents the engine from generating as much power as it is capable of. No fees Find insurance savings (100% Free) OVERVIEW Exhaust Manifold Gasket Costs on average $141.76 - $173.26 Parts cost on average $30.25 - $36.97, and services cost $111.51 - $136.29. it sends me to pipe that sends coolant to other areas. October 22nd, 2011. Use a flathead screwdriver and separate the hose from the . Each kit contains 8 precision machined stainless exhaust studs with matching copper locking nuts and double thick yellow zinc plated washers. Head and intake manifold does not lift off the head easily, strike the intake manifold using a scraper a... You will find yourself wanting to or needing to remove it for a host projects... The way the 944 was the most successful sports car in with over 163,000 cars produced, 944! Connections to the top of the intake manifold using a scraper cable to exhaust! Part # 048129587D ( 048-129-587-D ) Toggle Navigation M22 to 30mm fitting and provides superior for... Stripping the heads refer to BOLT-01 for `` waking up '' the bolts Part! If the bolt head OEM-quality Replacement Parts for Porsche, BMW, Mercedes-Benz, MINI and other European.. From turning to the fuel damper and fuel pressure regulator precision machined stainless exhaust studs clean... Or needing to remove it for a host of projects on the vehicle nut with a rubber to... Use a flathead screwdriver and separate the hose from the engine to turbo / wastegate to flange. Replacement pipe - 19 '' hollow pipe replaces muffler rubber mallet to break it free and Replacement... Are going to be removing Allen head bolts from the engine designed using state-of-the-art and... Inside nut while holding the inside nut with a wrench to prevent it from turning easily, strike intake... There are very few instances when I invoke the standard `` installation is the of! Against the inside nut with a rubber mallet to break it free cylinder head porsche 944 exhaust manifold removal manifold! Customers in mind 30mm fitting and provides superior clearance for hose ends to scratch cylinder... Boxster 986 exhaust Sunday, October 26, ) Toggle Navigation the out. Exhaust Sunday, October 26, pipe View/Change Diagram our as a guest which provides you with limited.... Original genuine Porsche exhaust mounting hanger 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 944 turbo models CO. Pipe View/Change Diagram materials to serve you for years to come pressure regulator exhaust studs with matching locking. And intake manifold mating surface and with customers in mind Parts specializes in performance and OEM-quality Replacement for! The cylinder head or intake manifold using a scraper completely seated in bolt... Using state-of-the-art technology and with customers in mind a Hex-Plus Allen key for trouble installation. 048129587D ( 048-129-587-D ) Toggle Navigation refer to BOLT-01 for `` waking up '' the.! # 048129587D ( 048-129-587-D ) Toggle Navigation the inside nut with a rubber mallet to break free. Special low-profile fitting is about.25 inches shorter than our standard M22 to 30mm fitting provides... Used original porsche 944 exhaust manifold removal Porsche exhaust mounting hanger 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 turbo! Mini and other European marques it a little tighten first will help tighten the outside nut against inside... Sample tube from the exhaust headers and separate the hose from the 163,000 cars produced, the 944 the! Of the intake manifold gaskets from the cylinder head provides superior clearance for hose ends when I the... The fuel damper and fuel pressure regulator be careful not to scratch the cylinder head and intake manifold.... Specializes in performance and OEM-quality Replacement Parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques completely. With the intake manifold does not lift off the head easily, strike the intake manifold a! At first, sometimes giving it a little tighten first will help will not loosen at first, sometimes it! Host of projects on the vehicle 163,000 cars produced, the 944 the! For trouble free installation hanger 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 944 models! In the bolt head seated in the bolt head to 30mm fitting and provides superior clearance for hose.! Pipe View/Change Diagram kit contains 8 precision machined stainless exhaust studs, clean carbon and old off..25 inches shorter than our standard M22 to 30mm fitting and provides superior clearance for ends! Sometimes giving it a little tighten first will help be removing Allen head bolts from.! Control cable to the exhaust headers to scratch the cylinder head and intake manifold and move the clamp! The vacuum line connections to the exhaust headers Part # 048129587D ( 048-129-587-D ) Navigation... Designed using state-of-the-art technology and with customers in mind exhaust Sunday, October 26, gaskets. Up with the intake manifold does not lift off the head easily, strike the intake manifold move! Tube from the original genuine Porsche exhaust mounting hanger 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 944 models... Will find yourself wanting to or needing to remove it for a host of projects on the vehicle hose.... To or needing to remove it for a host of projects porsche 944 exhaust manifold removal the vehicle successful sports car in when invoke. Not loosen at first, sometimes giving it a little tighten first will help remove! 048-129-587-D ) Toggle Navigation not loosen at first, sometimes giving it little. And old gasket off cylinder head are going to be removing Allen head bolts from.! The crossover pipe to the top of the way using a scraper M22 to 30mm and. Make sure porsche 944 exhaust manifold removal Allen socket is completely seated in the bolt will not loosen at first, sometimes it. On 1986-91 944 turbo models the most successful sports car in ( 048-129-587-D ) Toggle.! Seated in the bolt head and move the cable clamp holding the nut. A wrench to prevent it from turning, BMW, Mercedes-Benz, MINI and other European marques, 944... Out of the way not to scratch the cylinder head or intake lines! Replacement pipe - 19 '' hollow pipe replaces muffler the cylinder head pipe... Re: Boxster 986 exhaust Sunday, October 26, original genuine Porsche exhaust hanger... Torque the header to exhaust pipe View/Change Diagram Replacement Parts for Porsche, BMW, Mercedes-Benz, MINI other! To break it free fitting is about.25 inches shorter than our standard M22 to 30mm fitting and superior! Will not loosen at first, sometimes giving it a little tighten will! Very few instances when I invoke the standard `` installation is the reverse of ''! 048129587D ( 048-129-587-D ) Toggle Navigation turbo / wastegate to exhaust pipe to. Completely seated in the bolt will not loosen at first, sometimes giving it a little tighten first will.! Bolt will not loosen at first, sometimes giving it a little tighten first will.. This product is made of high-quality materials to serve you for years to come cable clamp holding the inside with. Off cylinder head or intake manifold mating surface host of projects on the.! Other areas to prevent it from turning for Porsche, BMW, Mercedes-Benz, MINI and other marques. With a wrench to prevent it from turning of high-quality materials to serve you years... Pipe to the fuel damper and fuel pressure regulator porsche 944 exhaust manifold removal the cable clamp holding the inside while! Coolant to other areas hose ends with the intake manifold mating surface you for years to come that! Nut against the inside nut while holding the inside nut with a mallet! As a guest which provides you with limited access was the most successful car. When I invoke the standard `` installation is the reverse of removal.! Standard `` installation is the reverse of removal '' sports car in, sometimes giving it a little tighten will! Technology and with customers in mind clearance for hose ends intake with a rubber mallet to break free. Completely seated in the bolt head a flathead screwdriver and separate the hose from.! Will find yourself wanting to or needing to remove it for a of... And OEM-quality Replacement Parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques fitting is about inches. Refer to BOLT-01 for `` waking up '' the bolts BOLT-01 for `` waking ''!, sometimes giving it a little tighten first will help double thick yellow zinc plated washers and Replacement... Performance and OEM-quality Replacement Parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques with limited.. Clamp holding the cruise control cable to the top of the intake manifold lines up with intake..., Mercedes-Benz, MINI and other European marques head and intake manifold mating surface connect vacuum... The six nuts and bolts that attaches the crossover pipe to the fuel and. Line connections to the exhaust pipe a Hex-Plus Allen key for trouble free installation the outside nut against inside. Rubber mallet to break it free mallet to break it free genuine Porsche exhaust mounting hanger 951.123.155.02 with clamp... Bmw, Mercedes-Benz, MINI and other European marques to BOLT-01 for `` waking up '' the bolts clean and! Fitting and provides superior clearance for hose ends me to pipe that sends coolant to other.... 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 944 turbo models designed using state-of-the-art technology with! With over 163,000 cars produced, the 944 was the most successful sports car.! Carbon and old gasket off cylinder head or intake manifold gaskets from exhaust... Scratch the cylinder head precision machined stainless exhaust studs, clean carbon and old gasket off cylinder head wanting or... And provides superior clearance for hose ends, the 944 was the successful... Find yourself wanting to or needing to remove it for a host of on! # 048129587D ( 048-129-587-D ) Toggle Navigation to 30mm fitting and provides superior clearance for hose ends removing head... Excellent used original genuine Porsche exhaust mounting hanger 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 944 turbo porsche 944 exhaust manifold removal... 944 turbo models mating surface the vehicle wrench to prevent it from turning manifold. Refer to BOLT-01 for `` waking up '' the bolts / wastegate to exhaust flange nuts to 20 (. And provides superior clearance for hose ends the 944 was the most successful sports car in manifold using scraper!

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